• This email address is being protected from spambots. You need JavaScript enabled to view it.

News

~ Stay in touch with the latest news ~

Troubleshooting: Top Challenges Screen Printers Face Today & How SPI Event Provides Solutions

Troubleshooting: Top Challenges Screen Printers Face Today & How SPI Event Provides Solutions

by Peter Buttiens, CEO of ESMA

Screen printing is evolving rapidly, but businesses today face growing challenges—from labor shortages to rising production costs and quality control issues. At ESMA, we work closely with industry leaders to understand these pain points and help screen printers stay competitive.

That’s why SPI 2025 (3–5 June, Messe Essen) is more than just a trade show—it’s a hub for real solutions. Whether you’re looking to automate production, enhance quality control, or adopt sustainable practices, SPI 2025 connects you with industry pioneers, cutting-edge technology, and practical training.

Let’s explore five major challenges screen printers face today—and how SPI 2025 will help you overcome them.

1. Labor Shortages and Workforce Training

The Challenge

Finding skilled workers in screen printing is increasingly difficult, especially as experienced professionals retire and fewer young workers enter the field.

SPI 2025 Solution: Automation & Training

  • Discover smart automation that reduces reliance on skilled labor while improving efficiency and  consistency.
  • Attend live sessions and benefit from training opportunities such as the one offered by exhibitor Sport Print Lab.
  • Don’t miss the expert sessions at the SPI Innovation Theatre!

🔗 Secure your visitor pass today!

2. Quality Control and Consistency

The Challenge

Issues like ink adhesion, registration misalignment, and color inconsistencies can impact product quality, leading to rework, waste, and unhappy clients.

SPI 2025 Solution: AI-Driven Precision & New Ink Technologies

  • Digital registration systems & AI-based inspection tools improve accuracy and reduce human errors.
  • Next-gen ink formulations & pretreatment solutions enhance durability and color consistency across production runs.
  • Live Demos of screen printing presses with built-in quality control features.

3. Rising Production Costs

The Challenge

Labor, materials, and energy prices are increasing, making it harder to maintain profitability.

SPI 2025 Solution: Smart Cost-Saving Strategies

  • Learn how automation reduces waste and labor costs without compromising quality.
  • Explore eco-friendly inks and energy-efficient drying systems that cut operational expenses. 
  • Attend experts-led talks on optimizing workflows and sourcing cost-effective materials. 

4. Equipment Maintenance & Downtime

The Challenge

Unexpected machine breakdowns lead to costly downtime and production delays. 

SPI 2025 Solution: Predictive Maintenance  & Support

  • Explore diagnostic tools & maintenance tracking software to prevent breakdowns before they happen. 
  • Meet leading service providers offering on-demand support & tailored maintenance programs.

5. Sustainability and Environmental Regulations

The Challenge

With increasing government regulations on waste and emissions, screen printers must adopt greener solutions.

SPI 2025 Solution: Sustainable Printing Technologies

  • Water-based & solvent-free inks for a reduced environmental footprint. 
  • Energy-efficient drying & curing systems to lower operational impact.
  • Insights on EU sustainability regulations and how to future-proof your business.

The Future of Screen Printing Awaits – Join SPI 2025 in Essen!

At SPI 2025, you’ll find practical solutions, hands-on training, and expert guidance to help you navigate today’s toughest industry challenges.

Event Details:
3–5 June 2025 | Messe Essen, Germany

🔗 Register today as a visitor or exhibitor

Media & Press: Let’s Talk!

Are you a journalist covering industrial printing, manufacturing, or sustainability? I’d be happy to discuss exclusive insights from SPI 2025, interview opportunities with keynote speakers, and industry trends shaping the future of screen printing.

Feel free to reach out for a conversation!


Peter Buttiens CEO of ESMAAbout the author:

Peter Buttiens serves as the Chief Executive Officer of ESMA, the European Specialist Printing Manufacturers Association, headquartered in Tielt-Winge, Belgium. Under his leadership, ESMA has become a pivotal organization in the industrial printing sector, fostering knowledge exchange and innovation among its members. With over 16 years at the helm, Buttiens has emphasized the importance of integrating advanced technologies and sustainable practices within the industry. He has highlighted the role of industrial printing in various applications, including printed electronics and biomedical devices, underscoring its evolution beyond traditional graphic printing.  Buttiens advocates for the adoption of digital processes to enhance efficiency and sustainability in textile printing. He has discussed the significant water savings achievable through the transition from analogue to digital printing methods, aligning with broader environmental goals. Through his efforts, ESMA has strengthened its position as a knowledge hub, connecting industry stakeholders and promoting advancements in industrial printing technologies.